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Performance Intelligence · Thermal Power

Your plant already performs better than it sustains.

YBG ControlAlign™ identifies the gap between your current operation and your plant's own best demonstrated performance — and gives you a number you can use.

Request the Data Requirements Guide →View sample diagnostic report
No operational changes. No site visit. No new instrumentation.
600 MW subcritical unit · indicative
1–5%
Typical gap found
24–48h
Initial results
₹0
Initial evaluation
What you provide
DCS or historian export. CSV format. Any additional operating records you're willing to share improve the analysis.
What you receive
Diagnostic Report quantifying the performance gap. Operational Control Guidance translating it into operator-level control conditions.
Charge for initial evaluation
No charge. The purpose is to determine whether a material performance gap exists under your actual operating conditions.
Two deliverables. One evaluation.

The diagnostic establishes the gap. The guidance tells your operators what to do about it.

The analysis is fully data-led and derived from the unit's own DCS historian data. It focuses on identifying the unit's best demonstrated operating envelope, quantifying any variance from that state, and translating observed conditions into operator-level control guidance.

Report 01 · Diagnostic
Performance gap quantified
Establishes the magnitude of any gap between current operation and the unit's own best demonstrated state — expressed in %, fuel, and annual cost. Auditable, engineer-verifiable, traceable to validated plant data.
Report 02 · Operational Control Guidance
Actionable operating conditions
Translates the diagnostic into the specific operating conditions under which best performance has historically been achieved. Operator-native units. No control system interaction. No hardware changes.
No charge
The initial ControlAlign™ evaluation — one unit, both reports — is provided at no charge. If the results indicate a meaningful opportunity, we can then discuss a structured programme. Any subsequent work is subject to mutual agreement.
Risk-free decision ladder

Three stages. Commitment at each gate is yours.

Stage 01 · No charge
Identify — is there a material gap?
One unit. Diagnostic Report and Operational Control Guidance delivered from your existing historian data. No operational changes imposed. No control system access required.
↓ If a gap of interest is found
Stage 02 · By agreement
Stabilise — hold best performance
Continuous ControlAlign™ monitoring layer. Deviations surfaced immediately in operator-native units. No override. No external intervention. The plant's own discipline, made visible.
↓ If further enhancement is warranted
Stage 03 · By agreement
Enhance — extend best-achieved performance
HydroHub™ oxyhydrogen combustion enhancement extends the unit's best-achieved performance beyond prior demonstrated state. Verified fuel reduction. Lower emissions intensity. Validated against the same auditable framework.
No further obligation beyond Stage 01
The physics

The analysis centres on heat transfer effectiveness — the operating conditions under which energy has historically been delivered more effectively to the working fluid, without any increase in fuel input.

Combustion systems lose performance when operating conditions drift from their demonstrated best. The gap is not visible in standard instrumentation — but it is present in every plant's operating history. ControlAlign™ extracts it using a deterministic, repeatable framework derived entirely from your own data.

01
Observe
Live plant data interpreted at full native fidelity across all load conditions. No models. No external benchmarks.
02
Quantify
The unit's own best-achieved performance defined using a deterministic, repeatable framework. Gap expressed in operator-native units.
03
Verify
Results traceable, auditable, and reproducible by plant engineering teams without proprietary tools. Suitable for audit committees and EPC partners.
Recoverable value · 600 MW unit · 85% PLF · USD 60/t coal

What the gap is worth — before a single change is made.

1%
33,500 t coal / year
USD 2.01M / year
INR 16.6 crore / year
₹4.55 lakh / day
3%
100,500 t coal / year
USD 6.03M / year
INR 49.9 crore / year
₹13.7 lakh / day
5%
167,500 t coal / year
USD 10.05M / year
INR 83.2 crore / year
₹22.8 lakh / day
Subcritical unit assumptions. 85% PLF. Indicative. FX: 1 USD = 83.2 INR. Without changing a single piece of equipment.
Start here

Request the Data Requirements Guide

We'll send you the ControlAlign™ Data Requirements & Preparation Guide — outlining the required historian data, fuel inputs, and simple DCS export steps. Once data is shared, we proceed directly with analysis.

Data treated as commercially confidential. We are happy to operate under a mutual NDA — including your standard format — before data exchange.
Initial evaluation is no charge. No commitment required beyond Stage 01.
Results within 24–48 hours of data receipt. No site visit required.
Alternatively, email directly to admin@ybgglobal.com · We also accept requests to view the sample diagnostic and operational control guidance reports before data submission.