Plant Data Intake

Upload Plant Data. See Your Fuel Gap.

Identify how much fuel value your unit is already losing — using your existing operating data.

No operational changes. No outage. No disruption to your plant.

What do I get

Quantified fuel gap relative to your unit's best observed performance — expressed in %, fuel, and annual cost.

How fast

Initial results within 24–48 hours. No site visit required.

What do I provide

Existing DCS or historian export. No new instrumentation required.

Most plants already demonstrate their best performance.
The issue is not capability — it is consistency.

Advanced Technology Partner

Your plant is already performing better than it sustains.

We identify the gap. We measure it precisely. We give you a number you can use.

Thermal Power · Cement · Steel · Industrial Heat

Recoverable Value

What 1%–5% efficiency is worth on a 600 MW unit

Unit capacity
600 MW
Annual PLF
85%
Baseline coal use
~3.35M t/yr
Coal price
USD 60/t
Scenario 1
1%improvement
Annual coal saved
33,500 t/yr
Annual fuel savings
USD 2.01M / INR 16.6 cr per year
Daily value
INR 4.55 lakh / day
Scenario 2
3%improvement
Annual coal saved
100,500 t/yr
Annual fuel savings
USD 6.03M / INR 49.9 cr per year
Daily value
INR 13.7 lakh / day
Scenario 3
5%improvement
Annual coal saved
167,500 t/yr
Annual fuel savings
USD 10.05M / INR 83.2 cr per year
Daily value
INR 22.8 lakh / day
Every 1% efficiency gain on a 600 MW unit is worth
33,500 tonnes of coal · USD 2.01 million · INR 16.6 crore — per year
Without changing a single piece of equipment.

Based on subcritical unit assumptions and 85% PLF. Indicative.
FX: 1 USD = 83.2 INR. Values indicative. USD figures shown as secondary reference.

Combustion systems lose performance when operating conditions drift from their demonstrated best. The gap is not visible in standard instrumentation — but it is present in every plant's operating history. We extract it using a deterministic, repeatable framework.

Where This Value Is Lost

  • Load transitions
  • Excess O₂ drift
  • Air–fuel imbalance
  • Fouling and slagging cycles

These conditions degrade the effectiveness with which heat is transferred to working surfaces — increasing fuel consumption for the same output.

Diagnostic drift model: performance drifting above the unit's best-achieved performance over time, with daily value leakage of ₹3,10,198
Data
Live plant data
Read-only
Fidelity
Native
No interpretation layer
Method
Deterministic
Repeatable analysis
Output
Audit-grade
Engineer-verifiable
Positioning

Every 1% drift costs millions. We stop it at the source.

YBG embeds a deterministic measurement layer that locks in the plant's best operating condition and keeps efficiency from slipping.

Non-intrusive by design
  • Read-only use of live plant data
  • No hardware changes
  • No boiler or turbine modifications
  • No interaction with control or protection systems

YBG Global interprets live plant data at full native fidelity and defines the unit's own best-achieved performance across load conditions using a deterministic, repeatable framework.

The output is a precise, auditable number: the gap between current plant performance and the unit's own demonstrated best — expressed in operator-native units a plant engineer can defend.

Every output is traceable to validated plant data and reproducible by plant engineering teams without proprietary tools.

Method
Observe → Quantify → Verify
01
Observe

Continuously interpret live plant data at full native fidelity to reveal true operating behaviour.

02
Quantify

Define the plant's own best-achieved performance across load conditions using deterministic, repeatable analysis — not models or benchmarks.

03
Verify

Deliver only results that are traceable, auditable, and engineering-verifiable — ensuring confidence from control room to corporate review.

Sample diagnostic
YBG sample diagnostic daily snapshot — recoverable value, performance gap, performance index, and recoverable fuel

Derived entirely from the unit's own best-observed performance under comparable load conditions.

YBG Global · Performance Framework

From drift to demonstrated best.
Three-stage thermodynamic recovery.

Derived entirely from live plant data at full native fidelity.
Deterministic. Audit-grade. Operator-native units.
No models. No benchmarks. No control intervention.
Stage 01
BEST DEMONSTRATED STATELOAD →PERFORMANCE
Identify
Best demonstrated state

Live plant data is interpreted at full native fidelity across all operating conditions. A deterministic, repeatable framework defines the unit's own best-achieved performance — quantifying the performance gap and recoverable value in operator-native units.

Plant-nativeMethod
LiveSource
100%Traceable
Stage 02
CONTROLLED BANDLOAD →PERFORMANCE
Stabilise
Hold performance

Continuous verification holds the unit within its best-achieved operating condition. Deviations are surfaced immediately in operator-native units. No control override. No external intervention. The plant's own discipline, made visible.

Real-timeTracking
ZeroOverride
M&VValidated
Stage 03
PRIOR BESTEFFICIENCY UPLIFTLOAD →PERFORMANCE
Enhance
Extend best-achieved performance

HydroHub™ oxyhydrogen combustion-enhancement equipment improves heat transfer to working-fluid surfaces — extending the unit's best-achieved performance beyond prior demonstrated state. Verified fuel reduction and lower emissions intensity, validated against the same auditable framework.

↑ Eff.Efficiency
↓ FuelPer MWh
↓ CO₂Intensity
Observe — performance gap · recoverable value · operator-native units
Quantify — best-achieved performance · deviation alerts · auditable trail
Verify — efficiency uplift · verified fuel reduction · lower emissions / MWh
ybgglobal.com · Performance Intelligence PlatformYBG Group International Pty Ltd · Advanced Technology Partner
Carbon Intelligence Layer

YBG's platform does more than identify fuel savings. It converts verified performance improvement into auditable CO₂ reduction datasets.

Sitting alongside the operator's existing control environment, YBG creates a unit-level measurement layer for fuel savings, efficiency improvement, and carbon reduction.

Where applicable methodologies and verification frameworks exist, these datasets may support compliance reporting or carbon-credit pathways.

Measure

Unit-level coal savings from real plant data.

Verify

Load-normalised performance against best observed operation.

Convert

Fuel savings translated into auditable CO₂ reduction.

For operators
Engineered for
  • Coal-fired subcritical, supercritical, and ultra-supercritical units
  • NTPC-scale operational environments
  • Private IPPs, captive power, and industrial boilers
  • Performance attribution and drift assessment
  • Engineering committee and audit workflows
Compliance
  • Read-only data use
  • Deterministic analysis only
  • Fully traceable, engineer-verifiable outputs
  • Evidence-based, unit-specific insights
  • Suitable for PoC evaluation prior to tender or proposal
Why deterministic
  • No AI inference, no predictive drift
  • No forecast-driven claims
  • Outputs directly reproducible by plant engineering teams
  • Every result traceable to validated plant data
  • Performance derived purely from demonstrated unit behaviour
  • Safe for audit committees, EPC partners, and OEM technical teams
PoC workflow
India-compatible
  1. 01
    Share 3–5 days (or 2–4 weeks) of plant operating data export (CSV).
  2. 02
    YBG performs a deterministic Stage 1 diagnostic.
  3. 03
    Review findings with plant leadership and performance engineers.
  4. 04
    Decide next steps based on unit-specific evidence.

No operational changes are imposed. No control system access is required.

Performance is found, recovered, sustained, then extended — Identify, Stabilise, Enhance across load and performance.
About

YBG Global — engineering deterministic performance intelligence for thermal power.

Publisher: YBG Group International
Locations: Hong Kong & Australia
YBG Group International

Two platforms. One corporate group. The intertwined orange and blue flame represents the controlled union of hydrogen and oxygen — the scientific foundation shared across YBG.

Performance Intelligence
YBG Diagnostics (this site)

Deterministic, audit-grade analysis of live plant data. Quantifies the performance gap and recoverable value in operator-native units. No models. No benchmarks. No control intervention.

Private Label Manufacturer
YBG Industrial Oxyhydrogen

HydroHub™ oxyhydrogen combustion enhancement equipment for thermal power applications. Manufactured for technology partners, EPC contractors, and industrial OEMs to deploy under their own brand and project structures.