Advanced Technology Partner

Your plant is losing millions to drift.

We stabilise the operating state where it performs best—capturing fuel value without capex or outage.

Recoverable fuel value already present in your plant — impact of 1%–5% efficiency improvement on a 600 MW coal-fired unit

This value already exists in your plant. It is simply not sustained.

Where This Value Is Lost

  • Load transitions
  • Excess O₂ drift
  • Air–fuel imbalance
  • Fouling and slagging cycles

These conditions disrupt the furnace's radiative coupling—degrading the efficiency with which heat is transferred to the working fluid.

This reduces effective heat transfer, increasing fuel input for the same output—creating continuous, recoverable loss.

Diagnostic drift model: fuel intensity rising above best demonstrated performance over time, with daily value leakage of ₹3,10,198
Data
DCS historian
Read-only
Resolution
1–5 s native
No resampling
Method
Deterministic
P10 envelopes
Output
Audit-grade
Engineer-verifiable
Positioning

YBG Global is an Advanced Technology Partner for coal-fired and thermal power operators. YBG sits beside the operator — not above the control system, not inside the boiler. Manufacturing leg: HydroHub™ oxyhydrogen combustion enhancement equipment is produced by YBG Group's Private Label Manufacturer at yullbrownsgas.com — available to technology partners, EPC contractors, and industrial OEMs.

The platform provides a deterministic measurement layer that mirrors how plant performance engineers already work.

Non-intrusive by design
  • Read-only DCS historian data
  • No hardware changes
  • No boiler or turbine modifications
  • No interaction with APC, DCS, or protection systems
Method
Observe → Quantify → Verify
01
Observe

Read the plant's own DCS historian at native 1–5 s resolution. Validate, clean, and canonicalise signals (MW, fuel flow, GCV, O₂, steam parameters).

02
Quantify

Construct unit-specific, best-observed operating envelopes using deterministic P10 methods in each load band. No external benchmarks. No heuristics. No modelling assumptions.

03
Verify

Surface only what is traceable, repeatable, and audit-safe. All calculations derive from validated rows and standard FI/HR formulas that a plant engineer can verify.

Sample diagnostic
YBG sample diagnostic daily snapshot — recoverable value, fuel intensity gap, heat-rate gap, and excess fuel

Derived entirely from the unit's own best-observed performance under comparable load conditions.

YBG Global · Performance Framework

From drift to demonstrated best.
Three-stage thermodynamic recovery.

Derived entirely from plant DCS historian data.
Deterministic. Audit-grade. Operator-native units.
No models. No benchmarks. No control intervention.
Stage 01
BEST DEMONSTRATED STATELOAD →FUEL INTENSITY
Identify
Best demonstrated state

The plant's own DCS historian is read at native 1–5 second resolution across all operating load bands. A deterministic P10 method constructs the unit-specific best-observed performance envelope — quantifying heat-rate deviation, fuel-intensity gap, and recoverable value in operator-native units.

P10Method
DCSSource
100%Traceable
Stage 02
CONTROLLED BANDLOAD →FUEL INTENSITY
Stabilise
Hold performance

Real-time DCS envelope tracking holds the unit within its best-observed operating band. Performance is continuously verified against the P10 baseline — deviations are surfaced immediately in operator-native units. No control override. No external intervention. The plant's own discipline, made visible.

Real-timeTracking
ZeroOverride
M&VValidated
Stage 03
PRIOR ENVELOPERADIATIVE COUPLINGLOAD →FUEL INTENSITY
Enhance
Extend envelope

HydroHub™ oxyhydrogen intervention raises effective flame emissivity, improves radiative heat transfer to working fluid surfaces, and accelerates ignition kinetics — expanding the performance envelope beyond prior best-observed state. Heat-rate uplift and verified fuel reduction, validated against DCS and M&V frameworks.

↑ EFEEmissivity
↓ HRHeat rate
↓ CO₂Intensity
Stage 1 output: fuel-intensity gap · heat-rate deviation · recoverable value (kcal/kWh)
Stage 2 output: real-time envelope adherence · deviation alerts · M&V audit trail
Stage 3 output: heat-rate uplift · verified fuel reduction · lower emissions intensity / MWh
ybgglobal.com · Performance Intelligence PlatformYBG Group International Pty Ltd · Advanced Technology Partner
Carbon Intelligence Layer

YBG's platform does more than identify fuel savings. It converts verified performance improvement into auditable CO₂ reduction datasets.

By integrating with existing DCS/APC systems, YBG creates a unit-level measurement layer for fuel savings, heat-rate improvement, and carbon reduction.

Where applicable methodologies and verification frameworks exist, these datasets may support compliance reporting or carbon-credit pathways.

Measure

Unit-level coal savings from real plant data.

Verify

Load-normalised performance against best observed operation.

Convert

Fuel savings translated into auditable CO₂ reduction.

For operators
Engineered for
  • Coal-fired subcritical, supercritical, and ultra-supercritical units
  • NTPC-scale operational environments
  • Private IPPs, captive power, and industrial boilers
  • FI/HR attribution and drift assessment
  • Engineering committee and audit workflows
Compliance
  • Read-only data use
  • Deterministic analytics only
  • Fully traceable formulas
  • Evidence-based, unit-specific insights
  • Suitable for PoC evaluation prior to tender or proposal
Why deterministic
  • No AI hallucination, no model drift
  • No forecast-driven claims
  • Outputs are directly reproducible by plant engineering teams
  • Every calculation can be traced to validated DCS rows
  • Envelopes derived purely from demonstrated unit behaviour
  • Safe for audit committees, EPC partners, and OEM technical teams
PoC workflow
India-compatible
  1. 01
    Share 3–5 days (or 2–4 weeks) of DCS historian export (CSV).
  2. 02
    YBG performs a deterministic Stage 1 diagnostic.
  3. 03
    Review findings with plant leadership and performance engineers.
  4. 04
    Decide next steps based on unit-specific evidence.

No operational changes are imposed. No control system access is required.

Performance is found, recovered, sustained, then extended — Identify, Stabilise, Enhance across load and fuel intensity.
About

YBG Global — engineering deterministic performance intelligence for thermal power.

Publisher: YBG Group International
Locations: Hong Kong & Australia
YBG Group International

Two platforms. One corporate group. The intertwined orange and blue flame represents the controlled union of hydrogen and oxygen — the scientific foundation shared across YBG.

Performance Intelligence
YBG Diagnostics (this site)

Deterministic, audit-grade analysis of plant DCS historian data. Quantifies the heat-rate gap and recoverable value in operator-native units. No models. No benchmarks. No control intervention.

Private Label Manufacturer
YBG Industrial Oxyhydrogen

HydroHub™ oxyhydrogen combustion enhancement equipment for thermal power applications. Manufactured for technology partners, EPC contractors, and industrial OEMs to deploy under their own brand and project structures.